Customer Projects
We always like to
get good feedback from our customers for products we
sell and occasionally customers send us pictures of their
work which is always satisfying!
So welcome to our customer project section!
The House Lift
This one I saw personally, and I have to admit, when Chris
told me what he was planning I was a little skeptical because
the amount of work and re-engineering required was
huge.
The project was a house lift which started at the garage
and had a hand winding mechanism to send the lift up to the
second story of the house. It had previously been wired up
with a small worm drive, but nobody knows if it ever really
worked or if someone had attempted it, then given up as the
original motor blew up. Either way, by the time Chris saw it,
it had all been disconnected and not working for the past 20
or so years.
The lift was designed to cart groceries from the garage where
the car pulled in, to the first floor or second floor. The
first floor was the kitchen and the second floor was a
bedroom.
The original worm drive motor was a 100w 240v with a very
very low speed. We replaced the motor with a Titan 120w AC
Induction motor with a 50:1 ratio.
Here's Chris's story!
After I spent one day trying to get the original idea working I realized that it was going to need a new approach. I decided to be rid of the manual control & house it completely under the bottom of the lift. I spent the next day fabricating the brackets & machining & boring the pulleys at work. So I suppose it took one day to make the thing work. It took another one day to re-wire & fit & adjust the limit switches, and associated wiring. The thing has an upper & lower control switch on each level that switches a latching relay until that limit switch turns the relay off when it has reached that level. It also has an indicator to advise the opposite floor that the level has been reached. It has an override stop switch at each level so it can be stopped & restarted at any position. I haven't loaded it up but the motor shows no sign of working hard at all. I don't think that any load that fits inside a cubic meter will affect it. Time will tell!

This looks like an old timing chain pulley from an engine. It never ceases to amaze me at the creative ideas that people come up with.

The output shaft cranks a larger shaft with what looks like a 1:1 (?) chain to a right angle gearbox

Here we see the motor hooked up to a chain coupling with a heavy duty linkage to take the high radial loads.

An overall shot of the unit.
Another customer project, this time to turn two large compressor screws for an air compressor demonstration system.
Quite an impressive setup, simple and well engineered. This was created to show customers how the screw concept in the companies air compressors worked.
The motor is neatly mounted under the bench where the two large screws are so as to not take away from the display of the twin rotors.
A nice shot
showing the belt extending onto the shaft of the large rotor.
They actually look quite similar to supercharger rotors. I
wonder if they could be adapted?
As a matter of interest, never mount a motor like this one is, the engineer only mounted it this way to check the spacing and tensions on the belt and to make sure everything was lined up correctly. It's good practice when mounting a motor to any type of non rigid frame that can vibrate to use rubber grommets to mount the motor so that vibrations don't go through the entire frame of the unit. It's not good for the motor and it can make the overall unit quite noisy to operate.
Motorized Golf Caddy
Mick's Golf
buddy!
Here we have a shot of one of our 12-36V DC Speed Controllers
mounted to a golf buggy. The speed controller is standard,
with a long lead connected to the potentiometer as requested
by the customer so he could feed it through the
handle.
How good is this
buggy? I mean I don't play golf, but if I did I'd definitely
want one of these! And right now I'm thinking of ways to make
one, as they look pretty simple, and yet probably cost
thousands of dollars. I think I'd extend the wheelbase and
add a seat and a better control. Who wants to walk between
holes when you could ride?
We also sell similar motors too if anyone wants to make their
own.
Daiwa? I thought they made fishing gear? Nice and simple setup!
Simple and efficient. Gear like this never breaks down. Well, except this one did.
Tank Rumbler
This is probably one of the most asked about projects by customers. This roller has been adapted for river stones, to smooth them out, for LPG tanks and Gas cylinders to remove any surface rust internally and another customer even built one to remove rust from inside petrol tanks of cars and motorbikes.
A shot of the rumbler in action!
A shot of the control Panel Its a 60w AC Speed Control Motor with a digital speed control module.
Some decent engineering gone into this!
A shot of the Titan Motor powering this unit! As you can see, while it may be Chinese made, its a well built motor and gearbox with lots of customization making it even better!
A shot of the controller, you can see the fan under the cowling at the rear of the motor
Categories
Information
News
- 19-01-2012
- New speed controllers coming soon!
- 03-01-2012
- Welcome to 2012!
- 22-09-2011
- How to calculate shipping prices!
- 07-06-2011
- Specials on E-Bike Motors, Titan Motors and More!
- 01-06-2011
- International Shipping methods changed
- 16-03-2011
- New products and more!
- 16-01-2011
- Welcome to 2011 !
- 31-10-2010
- Long time and No updates!
- 11-09-2010
- New DC Motors and NEW Speed Controllers!
- 11-08-2010
- Interesting happenings of the week!
- 03-08-2010
- Customer Projects added!
- 17-06-2010
- Good Feedback!
- 05-02-2010
- Planetary Geared motors have Landed!
